Complete Box Build Assembly Solutions in Illinois
At A2Z EMS, we specialize in delivering top-tier box-build assembly services tailored to Illinois businesses' diverse needs. Our expertise goes beyond basic PCB assembly, encompassing the integration of components into complete, ready-to-use products. From initial design consultations to final testing and packaging, we ensure every step of the process adheres to the highest standards of quality and precision.
Our box build assembly solutions are designed to streamline production for businesses across industries. They offer a seamless combination of mechanical assembly, wiring, and enclosure fabrication. We understand the importance of efficiency and reliability, so we utilize advanced technologies and a skilled workforce to handle projects of any complexity. Whether you require prototypes or large-scale production, we deliver results that align with your timeline and budget.
Partnering with us means gaining a trusted ally committed to enhancing your product's performance and market readiness. By choosing A2Z EMS, Illinois electronic businesses benefit from reduced overhead, faster time-to-market, and unparalleled attention to detail in every assembly project.
Best
Electro-Mechanical
Assembly
Enclosures
Plastic/
Metal
Custom
Kitting/ Labelling/
Packaging
Our Box Build Assembly Capabilities
Complete Cable Assemblies
We specialize in creating high-quality cable assemblies that ensure optimal performance and reliability. Our custom solutions are tailored to your needs and integrate seamlessly into your products for superior functionality.
Wire Harness Assemblies
Our wire harness assemblies are expertly crafted to keep your wiring systems organized, secure, and protected. We deliver durable, high-performance solutions that enhance product efficiency and streamline electrical connections.
PCB Assemblies
At A2Z EMS, our expert PCB assemblies are crafted with accuracy and care, ensuring robust and reliable circuit board solutions that power your products and meet stringent quality standards.
End-to-End Box Build Assembly Process
Our streamlined box build assembly process handles everything from design to packaging with efficiency and precision. This turnkey approach ensures efficiency, cost-effectiveness, and high-quality results, delivering market-ready products tailored to your unique requirements.
Consultation & Project Planning
We begin by listening closely to understand your needs and goals. Our detailed project planning ensures a clear roadmap, setting the stage for a seamless and efficient assembly process.
Component Sourcing & Procurement
Our extensive network of trusted suppliers allows us to source high-quality components at competitive prices. Our procurement process is designed to ensure reliability, cost-efficiency, and timely availability for your project.
Testing & Quality Checks
We carefully test and inspect every product to make sure it meets the highest quality standards.Our functional validation guarantees that your assemblies are ready for peak performance in real-world conditions.
Final Processing & Assembling
We handle the final touches with precision and care. From assembling to packaging, we ensure every detail is perfect, delivering fully integrated, market-ready products that exceed your expectations.
Tech Sheet
Technology | Standard Technology | Advanced Technology |
|---|---|---|
Maximum Panel Size | 12"X18"Length | 22"X18"Length |
Maximum Board Thickness | 5MM | 5.8MM |
Minimum Edge of panel to Component for single side panels
(Panel mostly like be V-scored) | 0.5MM | 0.4MM |
Minimum Edge of panel to Component for Double side panels
(Panel mostly like be V-scored) | 0.75MM | 0.5MM |
Screen Printer accuracy | 0.2MM | 0.08MM |
SMT Placement accuracy | 0.05MM | 0.025MM |
Smallest component package size | 01005 Imperial (0402 Metric) | 008004 Imperial |
Reflow Profile method and equipment | KIC PROFILER | KIC PROFILER |
SPI Capability | 3D SPI Inline with SPC reporting | 3D SPI Inline with SPC reporting |
Component Lot/date code traceability process | all receiving is tracked under the ERP and saved in cloud | all receiving is tracked under the ERP and saved in cloud |
Lot Tracebility | Online portal, Muliple Manufacturing Lots with full tracebility to individual Mo thru the ERP. | Online portal, Muliple Manufacturing Lots with full tracebility to individual Mo thru the ERP. |
AOI Capability | 3D AOI with Spc Reporting | 3D AOI with Spc reporting |
BGA/PoP Capability | Min-1MM X 1MM, Max-50MM X 50MM | Min-1MM X 1MM, Max-50MM X 50MM |
Smallest BGA pitch capaibility | 0.4 MM | 0.35MM |
Smallest pitch connectors Capability | 2.54MM | 1.52MM |
Smallest Pitch QFN Capability | 0.5MM | 0.4MM |
Smallest Pitch WLCSP Capability | 0.5MM | 0.4MM |
Tallest Component Capability | 6MM | 10MM |
Largest Component Capability | 2 Inch by machine | 6 Inch by machine |
Component to Component Spacing requirement | 20 mils | 12 mils |
Shield-Shield Spacing requirement | 1.5 MM | 0.7 MM |
Stencil Type used for designs with 0201 and 0.35 pitch BGA | 3 mils nano | 3 mils nano |
Minimum Stencil Webbing for Passive/fine pitch parts | 0.3MM | 0.25MM |
Minimum Paste area and aspect ratio capability | Minimum 0.7mils area with aspect ratio 1.55 mils | Minimum 0.7mils area with aspect ratio 1.55 mils |
Minimum Panel Size | 3"X3" length | 2.5"x 3" length |
Gallery
01
Extensive Experience
With years of industry experience, A2Z EMS has built a reputation for delivering reliable solutions. Our proven track record showcases our ability to meet even the most complex assembly needs.
02
End-to-End Expertise
We take care of every step in the assembly process, from the initial design to the final delivery. Our comprehensive expertise ensures streamlined production, high-quality results, and products ready to exceed your expectations.
03
Customer-Centric Approach
We focus on what matters to you, customizing our services to fit your specific needs and goals. At A2Z EMS, your satisfaction drives everything we do, ensuring a seamless and collaborative experience.
04
Quick and Affordable
Our box build assembly services are designed to save you time and money without compromising quality. We provide efficient, cost-effective solutions to keep your projects on schedule and within budget.
05
Component Procurement
We manage component procurement from trusted suppliers, ensuring high-quality parts that meet project requirements for reliability, durability, and performance of the box build manufacturing services.
06
Rigorous Testing
Rigorous testing and quality control procedures are conducted to verify functionality, performance, and reliability, ensuring each assembled unit meets stringent quality standards and customer expectations.
07
Quality Box Build Assembly
Skilled technicians perform meticulous assembly and provide system integration services, incorporating PCBs, components, wiring, and mechanical parts into the final assembly.
FAQ's
Box build assembly refers to the process of assembling a complete product, which includes integrating PCBs, wiring, enclosures, and other components. At A2Z EMS, we specialize in delivering fully assembled, ready-to-use products.
A PCB (Printed Circuit Board) is a single component within a product, focusing on electrical connections and functionality. A box build, on the other hand, includes the PCB as well as all other elements, such as wiring, enclosures, and mechanical assemblies, resulting in a finished product. A2Z EMS handles both processes seamlessly.
Box build assembly streamlines production, saving you time and reducing costs. By partnering with A2Z EMS, you gain access to expertise, efficient processes, and high-quality outputs, ensuring your product is market-ready faster.
Key capabilities include PCB integration, wiring harness assembly, enclosure fabrication, testing, and quality control. At A2Z EMS, we provide end-to-end expertise, advanced technology, and skilled professionals to handle every aspect of your box build assembly needs.
For Box Build Assembly, we use tools for wire harnessing, sub-assembly integration, and enclosure fabrication. We also perform full system testing to ensure everything works perfectly.
FAQ's
A2Z EMS quality is everything our products go through rigorous quality control processes, compliance with industry norms, and thorough testing during the assembling process.
We serve various industries, including automotive, aerospace, industrial machinery, consumer electronics, etc. We tailor solutions to meet specific industry requirements.
Yes, we have the capacity and expertise to handle high-volume orders efficiently while maintaining quality and meeting delivery timelines.
Our team at A2Z provides comprehensive design assistance and collaborates closely with clients to develop custom solutions that meet unique specifications and performance criteria.
At A2Z, we conduct continuity testing, insulation resistance testing, voltage withstand testing, and environmental testing on cable and wire harnesses for reliability and compliance with standards.