Box Build Assembly
Complete box build assembly is A2Z EMS's area of expertise. The company provides turnkey solutions that cover the whole assembly process from beginning to end. It covers mechanical assembly, PCB integration, component procurement, testing, and packaging. Our experience guarantees effective project management, quality control, and prompt delivery, offering complete solutions customized to satisfy various client demands.
Our complete box-build services provide comprehensive turnkey solutions, integrating PCBs, sourcing components, mechanical assembly, rigorous testing, and meticulous packaging. With an emphasis on effective project management and quality control, we provide tailored box build manufacturing solutions that precisely and consistently satisfy a wide range of client needs.
Best
Electro-Mechanical
Assembly
Enclosures
Plastic/
Metal
Custom
Kitting/ Labelling/
Packaging
Benefits of Box Build Assembly
Production Process
Our box-build assembly streamlines the production process by integrating multiple components and assembly stages into a cohesive operation, minimizing lead times and optimizing efficiency.
Enhanced Quality Control
We ensure stringent quality control throughout the box build assembly process, conducting thorough inspections and testing at each stage to uphold superior standards and reliability in the final product.
Cost
Efficiency
By consolidating assembly processes and leveraging economies of scale, our box-build assembly services offer cost-efficient solutions, reducing overall production costs while maintaining high quality.
Our Capabilities in Box Build Assembly
We offer comprehensive end-to-end box build solutions to deliver completed and tested products ready for deployment. These solutions cover PCB integration, component procurement, mechanical assembly, wiring, testing, and packing.
Assembly Techniques
Our prototyping and testing services allow us to validate designs rigorously and refine functionality before full-scale production, minimizing risks and enhancing reliability.
Quality
Control
We conduct thorough testing and inspection throughout the assembly process using box-build electronic advanced equipment and methodologies to verify functionality, performance, and compliance with stringent quality standards.
Tech Sheet
Technology | Standard Technology | Advanced Technology |
|---|---|---|
Maximum Panel Size | 12"X18"Length | 22"X18"Length |
Maximum Board Thickness | 5MM | 5.8MM |
Minimum Edge of panel to Component for single side panels
(Panel mostly like be V-scored) | 0.5MM | 0.4MM |
Minimum Edge of panel to Component for Double side panels
(Panel mostly like be V-scored) | 0.75MM | 0.5MM |
Screen Printer accuracy | 0.2MM | 0.08MM |
SMT Placement accuracy | 0.05MM | 0.025MM |
Smallest component package size | 01005 Imperial (0402 Metric) | 008004 Imperial |
Reflow Profile method and equipment | KIC PROFILER | KIC PROFILER |
SPI Capability | 3D SPI Inline with SPC reporting | 3D SPI Inline with SPC reporting |
Component Lot/date code traceability process | all receiving is tracked under the ERP and saved in cloud | all receiving is tracked under the ERP and saved in cloud |
Lot Tracebility | Online portal, Muliple Manufacturing Lots with full tracebility to individual Mo thru the ERP. | Online portal, Muliple Manufacturing Lots with full tracebility to individual Mo thru the ERP. |
AOI Capability | 3D AOI with Spc Reporting | 3D AOI with Spc reporting |
BGA/PoP Capability | Min-1MM X 1MM, Max-50MM X 50MM | Min-1MM X 1MM, Max-50MM X 50MM |
Smallest BGA pitch capaibility | 0.4 MM | 0.35MM |
Smallest pitch connectors Capability | 2.54MM | 1.52MM |
Smallest Pitch QFN Capability | 0.5MM | 0.4MM |
Smallest Pitch WLCSP Capability | 0.5MM | 0.4MM |
Tallest Component Capability | 6MM | 10MM |
Largest Component Capability | 2 Inch by machine | 6 Inch by machine |
Component to Component Spacing requirement | 20 mils | 12 mils |
Shield-Shield Spacing requirement | 1.5 MM | 0.7 MM |
Stencil Type used for designs with 0201 and 0.35 pitch BGA | 3 mils nano | 3 mils nano |
Minimum Stencil Webbing for Passive/fine pitch parts | 0.3MM | 0.25MM |
Minimum Paste area and aspect ratio capability | Minimum 0.7mils area with aspect ratio 1.55 mils | Minimum 0.7mils area with aspect ratio 1.55 mils |
Minimum Panel Size | 3"X3" length | 2.5"x 3" length |
Gallery
01
Commitment To Quality
Our commitment to quality is evident in our rigorous quality assurance processes and adherence to industry standards, ensuring each assembled product meets the highest standards.
02
Custom Solutions
We specialize in providing custom box-build assembly solutions tailored to meet specific project requirements and unique customer needs, offering flexibility and innovation in every solution.
03
Box Build Assembly Process
Our Box Build Assembly process is a comprehensive approach towards precision, quality, and efficiency from design to final inspection.
04
Initial Consultation
The process begins with an initial consultation where we gather project requirements and collaborate on the design phase to ensure alignment with client specifications and performance goals.
05
Component Procurement
We manage component procurement from trusted suppliers, ensuring high-quality parts that meet project requirements for reliability, durability, and performance of the box build manufacturing services.
06
Assembly and Integration
Skilled technicians perform meticulous assembly and provide system integration services, incorporating PCBs, components, wiring, and mechanical parts into the final assembly.
07
Testing and Quality Control
Rigorous testing and quality control procedures are conducted to verify functionality, performance, and reliability, ensuring each assembled unit meets stringent quality standards and customer expectations.
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FAQ's
A2Z EMS quality is everything our products go through rigorous quality control processes, compliance with industry norms, and thorough testing during the assembling process.
We serve various industries, including automotive, aerospace, industrial machinery, consumer electronics, etc. We tailor solutions to meet specific industry requirements.
Yes, we have the capacity and expertise to handle high-volume orders efficiently while maintaining quality and meeting delivery timelines.
Our team at A2Z provides comprehensive design assistance and collaborates closely with clients to develop custom solutions that meet unique specifications and performance criteria.
At A2Z, we conduct continuity testing, insulation resistance testing, voltage withstand testing, and environmental testing on cable and wire harnesses for reliability and compliance with standards.