Cable & Wire Assembly
At A2Z Electronics, our expert cable and wire harness assembly has careful planning, exact execution, and a profound comprehension of mechanical and electronic manufacturing services. It calls for knowledgeable technicians who can read intricate schematics, use cutting-edge equipment for cutting, stripping, and crimping, and make sure that quality standards and legal requirements are strictly followed.
Cable & Wire Harness Assembly involves constructing electrical wires and harnesses. It includes cutting, stripping, crimping, and soldering wires to precise specifications, ensuring reliable connectivity in various applications of various industries. Quality assurance and adherence to electrical standards are critical in this assembly process to ensure optimal performance and safety.
Custom
Wire
Harness
Multi
Conductor/
Pair
5+
Quality
Checks
Benefits of Cable & Wire Assembly
Enhance
Organization
Cable and wire harness assembly improves organization and cable management by consolidating wires and cables into a structured system, reducing clutter and simplifying maintenance and troubleshooting.
Improved Reliability
The assembly ensures precise connections and shielding against environmental factors, minimizing the risk of electrical interference and enhancing overall system reliability and performance.
Custom Solutions
We are experts in custom cable assembly solutions meet specific project requirements, optimizing efficiency and compatibility while accommodating unique design constraints and operational needs.
Our Capabilities in Cable & Wire Assembly
At A2Z EMS, we excel in intricate cable and wire harness assembly, leveraging decades of expertise and advanced techniques. Our capabilities span various industries, ensuring tailored solutions that meet rigorous quality standards and precise project requirements. From design and engineering to meticulous assembly and rigorous testing, we deliver reliability, efficiency, and innovation in every assembly project.
Advanced Techniques
We employ advanced methods for wire harness and cable assembly, including precision cutting, stripping, and termination methods, ensuring optimal performance and durability.
Wide Range of Applications
We have expertise in various applications for wire harness assembly, from automotive and aerospace to industrial machinery and consumer electronics. At A2Z, we deliver tailored solutions to meet diverse industry needs.
Tech Sheet
Technology | Standard Technology | Advanced Technology |
|---|---|---|
Maximum Panel Size | 12"X18"Length | 22"X18"Length |
Maximum Board Thickness | 5MM | 5.8MM |
Minimum Edge of panel to Component for single side panels
(Panel mostly like be V-scored) | 0.5MM | 0.4MM |
Minimum Edge of panel to Component for Double side panels
(Panel mostly like be V-scored) | 0.75MM | 0.5MM |
Screen Printer accuracy | 0.2MM | 0.08MM |
SMT Placement accuracy | 0.05MM | 0.025MM |
Smallest component package size | 01005 Imperial (0402 Metric) | 008004 Imperial |
Reflow Profile method and equipment | KIC PROFILER | KIC PROFILER |
SPI Capability | 3D SPI Inline with SPC reporting | 3D SPI Inline with SPC reporting |
Component Lot/date code traceability process | all receiving is tracked under the ERP and saved in cloud | all receiving is tracked under the ERP and saved in cloud |
Lot Tracebility | Online portal, Muliple Manufacturing Lots with full tracebility to individual Mo thru the ERP. | Online portal, Muliple Manufacturing Lots with full tracebility to individual Mo thru the ERP. |
Cut and Shrink Tubing | 6 Awg-24 Awg | 2 Awg-30 Awg |
Tinning and Soldering | Tinning and Soldering | Tinning and Soldering |
Wire Crimping and Braiding | Wire Crimping and Braiding | Wire Crimping and Braiding |
Minimum Panel Size | 3"X3" length | 2.5"x 3" length |
Gallery
01
Commitment To Quality
Our commitment to quality is unwavering, backed by stringent quality control measures and adherence to industry standards, ensuring superior performance and durability in every assembly.
02
Custom Solutions
We specialize in providing custom cable assembly solutions for your specific requirements, offering flexibility and innovation to meet diverse industry needs effectively.
03
Cable & Wire Harness Assembly Process
The cable and wire harness assembly process begins with meticulous design and engineering, followed by careful material selection to ensure durability and performance.
04
Design and Layout
The process starts with careful design and engineering, in which our staff converts project specifications into intricate layouts and schematics for maximum efficiency and functionality.
05
Material Selection
Material selection is essential for compatibility, durability, and performance under varying environmental conditions and operational requirements.
06
Assembly and Integration
Skilled technicians execute a precise cable and wire harness assembly process, including cutting, stripping, crimping, and soldering, to integrate components seamlessly and ensure robust electrical connections.
07
Inspection and Testing
Testing and quality control for cable assembly services measures verify adherence to specifications and standards, guaranteeing reliability, safety, and performance before deployment.
Name Lastname
Name Subtitle
Use this space to share a testimonial quote about the business, its products or its services. Insert a quote from a real customer or client here to build trust and win over site visitors.
Name Lastname
Name Subtitle
Use this space to share a testimonial quote about the business, its products or its services. Insert a quote from a real customer or client here to build trust and win over site visitors.
Name Lastname
Name Subtitle
Use this space to share a testimonial quote about the business, its products or its services. Insert a quote from a real customer or client here to build trust and win over site visitors.
FAQ's
A2Z EMS quality is everything our products go through rigorous quality control processes, compliance with industry norms, and thorough testing during the assembling process.
We serve various industries, including automotive, aerospace, industrial machinery, consumer electronics, etc. We tailor solutions to meet specific industry requirements.
Yes, we have the capacity and expertise to handle high-volume orders efficiently while maintaining quality and meeting delivery timelines.
Our team at A2Z provides comprehensive design assistance and collaborates closely with clients to develop custom solutions that meet unique specifications and performance criteria.
At A2Z, we conduct continuity testing, insulation resistance testing, voltage withstand testing, and environmental testing on cable and wire harnesses for reliability and compliance with standards.