Coating & Potting
We offer premium conformal coating services and PCB potting solutions in Illinois to provide the ultimate protection for your PCBs. Our advanced techniques shield electronic components from moisture, dust, and environmental hazards, ensuring durability and reliability. Trust our expert team to deliver customized, high-quality protection for your critical electronic assemblies.
PCB Conformal Coating and PCB Potting are essential for protecting electronic components from environmental factors like moisture, dust, and vibrations. Conformal coating adds a protective layer, while potting encases components in a durable resin. Both methods enhance reliability, improve durability, and ensure the long-term performance of your electronic assemblies.
Coating
Urethane &
Silicone Based
Potting
Epoxy
Resin
3+
Quality
Checks
Our PCB Conformal Coating & Potting Capabilities
Silicone Potting
Silicone potting offers excellent flexibility and resistance to extreme temperatures, making it ideal for protecting sensitive electronic components. Its durability ensures long-term performance even in harsh environments.
Polyurethane Potting
Polyurethane potting provides robust protection against moisture and chemicals, while its lightweight nature ensures minimal impact on your designs. It’s perfect for applications requiring a balance of strength and flexibility.
Epoxy Potting
Epoxy potting delivers exceptional strength and insulation, safeguarding electronics from mechanical stress and environmental exposure. Its robust nature makes it ideal for heavy-duty and industrial applications.
Inspection and Testing for PCB Coatings
Potting provides excellent mechanical strength and protection against moisture and chemicals, ensuring robust encapsulation for electronic components in harsh environments.
UV Light Inspection for Flawless Coverage
Our UV light inspection ensures every coating application is precise and complete, detecting even the smallest imperfections. This process guarantees flawless coverage for maximum component protection.
Adhesion and Durability Testing
We rigorously test coating adhesion to ensure it bonds perfectly to the PCB surface. Durability testing verifies long-term reliability under demanding conditions.
Environmental Stress Simulation
Our environmental stress simulation exposes PCBs to moisture, vibration, and other real-world factors, ensuring coatings perform reliably in diverse operating environments.
Thermal Cycle Testing
Thermal cycle testing subjects PCBs to extreme temperature variations, validating the coating’s resilience and stability under fluctuating thermal conditions.
Tech Sheet
Technology | Standard Technology | Advanced Technology |
|---|---|---|
Maximum Panel Size | 12"X18"Length | 22"X18"Length |
Maximum Board Thickness | 5MM | 5.8MM |
Minimum Edge of panel to Component for single side panels
(Panel mostly like be V-scored) | 0.5MM | 0.4MM |
Minimum Edge of panel to Component for Double side panels
(Panel mostly like be V-scored) | 0.75MM | 0.5MM |
Component Lot/date code traceability process | all receiving is tracked under the ERP and saved in cloud | all receiving is tracked under the ERP and saved in cloud |
Lot Tracebility | Online portal, Muliple Manufacturing Lots with full tracebility to individual Mo thru the ERP. | Online portal, Muliple Manufacturing Lots with full tracebility to individual Mo thru the ERP. |
Coating Material | Urethanes, Silicones | Urethanes, Silicones and Aerosols |
Smallest pitch connectors Capability | 2.54MM | 1.52MM |
Spacing requirement | 1.5 MM | 0.7 MM |
Potting | Epoxy based encapsulated Resin | Epoxy based encapsulated Resin |
Minimum Panel Size | 3"X3" length | 2.5"x 3" length |
Gallery
01
Comprehensive Solutions Under One Roof
We handle all aspects of coating and potting, offering a seamless process that simplifies your project and ensures consistent quality from start to finish.
02
Quality Assurance
Every step of our process is meticulously checked to ensure your components are protected with the highest standards of reliability and durability.
03
Quick Customer Support
Our dedicated team is here to provide fast and reliable support, making sure your questions are answered and your needs are met promptly.
04
Deliver In-depth Engineering Services
We provide expert engineering services to design and deliver protection solutions that are perfectly tailored to your unique project requirements.
Why Choose A2Z EMS for PCB Coating & Potting Solutions?
A2Z EMS provides expert conformal coating services and PCB potting solutions, ensuring your electronic components are fully protected against environmental hazards. Our commitment to quality and precision guarantees reliable and durable results for every project.
05
Industrial Equipment Protection
Our industrial potting services protect equipment from corrosion, chemicals, and environmental hazards, ensuring operational reliability and extending the lifespan of critical components in industrial settings.
06
Consumer Electronics Coatings
Our custom conformal coatings protect electronic assemblers against wear, moisture, and heat, enhancing the durability and reliability of devices such as smartphones, tablets, and wearable technology.
07
Industry Applications
Automotive - Our solutions protect against moisture, vibrations, and thermal fluctuations.
Medical Devices - We offer biocompatible and sterilization-resistant solutions.
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FAQ's
With the help of conformal coating, you can protect electronic assemblies from moisture, dust, chemicals, and other environmental factors. It enhances reliability and extends the life span of components.
Materials used in potting include epoxy, silicone, and polyurethane. Each material has mechanical strength, flexibility, thermal conductivity, and resistance to environmental conditions.
We guarantee quality using stringent testing, compliance with industry norms, and careful examination during the coating and potting procedures. It guarantees the dependability and functionality of electronic assemblies.
A2Z provides custom coating and potting solutions to meet specific project requirements. It offers flexibility in formulations and applications to achieve optimal protection and performance.
The coating is applying a thin layer of protective material over electronic assemblies. On the other hand, potting encapsulates assemblies in a thicker, protective compound.