Coating & Potting
A2Z EMS specializes in providing all-encompassing protection with cutting-edge potting and coating solutions. We also have experience applying speciality coatings to protect PCBs and electronic components from environmental elements, including dust, moisture, and corrosion. We customize coatings to satisfy industry standards and customer demands by employing state-of-the-art methods and materials. It increases the robustness, dependability, and lifetime of electronic assemblies in various applications.
A2Z EMS provides advanced coating services to shield PCBs and other electronic components from environmental dangers. Our specialist coatings offer improved durability and dependability by a strong defence against moisture, dust, rust, and other impurities. We tailor our conformal coating services to satisfy exacting customer requirements and strict industry standards, protecting the longevity and integrity of electronic assemblies.
Coating
Urethane &
Silicone Based
Potting
Epoxy
Resin
3+
Quality
Checks
Benefits of Conformal Coating
Moisture-
Resistant
Coatings
Our moisture-resistant coatings improve the reliability of the electronic assemblies. It stops corrosion by forming a barrier that shields electronic components from humidity and moisture infiltration.
Chemical-
Resistant
Coatings
By allowing components to be mounted directly onto the PCB surface, SMT PCB assembly supports the creation of smaller, more compact electronic devices and optimizing space.
Thermal
Management
Coatings
The precision and automated nature of SMT reduce the risk of defects and improve the overall durability and performance of electronic products.
Our Capabilities in Coating And Potting
Potting provides excellent mechanical strength and protection against moisture and chemicals, ensuring robust encapsulation for electronic components in harsh environments.
Silicone
Potting
To keep electronics insulated from vibration, stress, and severe temperatures, our silicone potting offers flexibility and excellent thermal stability.
Polyurethane Potting
Polyurethane potting provides durable protection with good dielectric properties, suitable for applications requiring resistance to abrasion, impact, and environmental contaminants.
Tech Sheet
Technology | Standard Technology | Advanced Technology |
|---|---|---|
Maximum Panel Size | 12"X18"Length | 22"X18"Length |
Maximum Board Thickness | 5MM | 5.8MM |
Minimum Edge of panel to Component for single side panels
(Panel mostly like be V-scored) | 0.5MM | 0.4MM |
Minimum Edge of panel to Component for Double side panels
(Panel mostly like be V-scored) | 0.75MM | 0.5MM |
Component Lot/date code traceability process | all receiving is tracked under the ERP and saved in cloud | all receiving is tracked under the ERP and saved in cloud |
Lot Tracebility | Online portal, Muliple Manufacturing Lots with full tracebility to individual Mo thru the ERP. | Online portal, Muliple Manufacturing Lots with full tracebility to individual Mo thru the ERP. |
Coating Material | Urethanes, Silicones | Urethanes, Silicones and Aerosols |
Smallest pitch connectors Capability | 2.54MM | 1.52MM |
Spacing requirement | 1.5 MM | 0.7 MM |
Potting | Epoxy based encapsulated Resin | Epoxy based encapsulated Resin |
Minimum Panel Size | 3"X3" length | 2.5"x 3" length |
Gallery
01
Rigorous Quality Assurance
Our commitment to quality assurance is paramount, with stringent processes in place to ensure that every coated and potted electronic assembly meets rigorous industry standards for performance and reliability.
02
Custom Solutions
We specialize in developing custom potting solutions tailored to specific project requirements, offering a range of formulations to meet diverse needs for durability, insulation, and environmental protection.
03
Techniques and Materials
We employ techniques and high-quality materials in our coating and potting processes. These techniques allow us to deliver innovative solutions that address specific environmental challenges.
04
Circuit Board Potting
Our circuit board potting solutions provide secure encapsulation for sensitive electronics, enhancing resistance to vibration, moisture, and thermal stress while maintaining electrical integrity and reliability.
05
Industrial Equipment Protection
Our industrial potting services protect equipment from corrosion, chemicals, and environmental hazards, ensuring operational reliability and extending the lifespan of critical components in industrial settings.
06
Consumer Electronics Coatings
Our custom conformal coatings protect electronic assemblers against wear, moisture, and heat, enhancing the durability and reliability of devices such as smartphones, tablets, and wearable technology.
07
Industry Applications
Automotive - Our solutions protect against moisture, vibrations, and thermal fluctuations.
Medical Devices - We offer biocompatible and sterilization-resistant solutions.
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FAQ's
With the help of conformal coating, you can protect electronic assemblies from moisture, dust, chemicals, and other environmental factors. It enhances reliability and extends the life span of components.
Materials used in potting include epoxy, silicone, and polyurethane. Each material has mechanical strength, flexibility, thermal conductivity, and resistance to environmental conditions.
We guarantee quality using stringent testing, compliance with industry norms, and careful examination during the coating and potting procedures. It guarantees the dependability and functionality of electronic assemblies.
A2Z provides custom coating and potting solutions to meet specific project requirements. It offers flexibility in formulations and applications to achieve optimal protection and performance.
The coating is applying a thin layer of protective material over electronic assemblies. On the other hand, potting encapsulates assemblies in a thicker, protective compound.